How to make a simple cavity filter for 1420MHz

Designing a simple cavity filter for 1420 MHz (the neutral hydrogen line at 1420.405 MHz) is very practical for radio astronomy front ends, especially to reduce out-of-band interference before amplification.

Below is a practical guide aimed at building a single-pole cylindrical cavity band-pass filter tuned to 1420 MHz.


1️⃣ Basic Principle

A cavity filter is simply a hollow metal resonator. At microwave frequencies, it behaves like a very high-Q tuned circuit.

At 1420 MHz:


\lambda = \frac{c}{f} \approx \frac{3\times10^8}{1.420\times10^9}
\approx 0.211 \text{ m}

So the wavelength is about 211 mm.

A quarter-wave resonator length is:


\lambda/4 \approx 52.8 \text{ mm}

That gives us the starting dimension.


2️⃣ Simplest Construction Type

The easiest home-build option is a:

Quarter-wave coaxial cavity resonator

This consists of:

  • metal tube (outer conductor)
  • central rod (inner conductor)
  • One end shorted
  • The other end open
  • Weakly coupled input and output probes

Think of it like a section of coax with one end shorted.


3️⃣ Practical Dimensions for 1420 MHz

Length (critical dimension)

Start slightly long and trim:

  • Physical length ≈ 50–53 mm
  • Expect to shorten slightly during tuning.

End effects will shift resonance slightly lower, so begin about 53–55 mm and trim down.


Diameter

Diameter affects Q but not frequency strongly.

Good practical choice:

  • Cavity diameter: 40–80 mm
  • Larger diameter → higher Q
  • 50–60 mm is a nice compromise

Centre Rod

  • 6–10 mm copper rod works well.
  • Keep it rigid.
  • The top end should be flat (not pointed).

4️⃣ Coupling

You need weak coupling for narrow bandwidth.

Method A — Probe Coupling (E-field coupling)

  • Drill small holes near the open end.
  • Insert short wire probes from SMA connectors.
  • Start with ~3–5 mm penetration.
  • Adjust depth to control bandwidth.

Method B — Loop Coupling (H-field coupling)

  • Small loop made from semi-rigid coax.
  • Insert near the shorted end.

Probe coupling near the open end is easier for first build.


5️⃣ Expected Performance

Single cavity gives:

  • Bandwidth: ~5–15 MHz depending on coupling
  • Q: 100–500 typical home build
  • Insertion loss: 0.5–2 dB
  • Out-of-band rejection: ~20–30 dB per cavity

For serious RFI suppression, cascade 2 or 3 cavities.


6️⃣ Fine Tuning

Best done with a NanoVNA.

Tune by:

  • Adjusting rod length (file small amounts!)
  • Adding a brass tuning screw at the open end
  • Slightly adjusting probe depth

Target:

  • Centre frequency: 1420.405 MHz
  • Bandwidth: ~5 MHz is good for HI work

7️⃣ Construction Tips

  • Use copper or brass tube.
  • Ensure excellent electrical contact at the shorted end.
  • Polish interior for higher Q.
  • Avoid aluminium unless well bonded.
  • Keep SMA connectors firmly grounded.

Even a copper plumbing end cap can work well.


8️⃣ Simple Alternative (Easier)

Instead of a cavity, you could use:

  • 3-pole microstrip filter (PCB)
  • Helical filter
  • Commercial 1420 MHz SAW filter

But a cavity has:

  • Much higher power handling
  • Very low noise figure impact
  • Better out-of-band rejection

9️⃣ For Your Radio Astronomy Setup

Since you’re working around 1420 MHz for hydrogen line work, placing the cavity:

Antenna → Cavity Filter → LNA → SDR

is ideal.

Never place a lossy filter after the LNA if trying to preserve system temperature.


By Admin

Leave a Reply

Your email address will not be published. Required fields are marked *


This site uses Akismet to reduce spam. Learn how your comment data is processed.